{"id":22,"date":"2016-04-01T18:35:46","date_gmt":"2016-04-01T18:35:46","guid":{"rendered":"http:\/\/lszpaper.com\/wordpress\/?page_id=22"},"modified":"2017-06-29T09:56:40","modified_gmt":"2017-06-29T13:56:40","slug":"dry-end-loss-reduction","status":"publish","type":"page","link":"https:\/\/lszpaper.com\/dry-end-loss-reduction\/","title":{"rendered":"Dry-end Loss Reduction System"},"content":{"rendered":"
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The LSZ Dry End Loss Reduction system is a highly configurable platform with optional add-on modules to customize and enhance functionality.<\/p>\n

With the basic system, operators to enter any combination of diameter and length based sets to start a precise countdown to turn-up clock.\u00a0 Exact compensation for off-grade paper is built in, with no sacrifice to the turn-up clock accuracy.\u00a0 The system maintains accuracy with all grades of paper regardless of sheet caliper, grade or other properties.\u00a0<\/p>\n

Add-on modules provide tracking for all reel-roll losses.\u00a0 Clear visual feedback of loss trends gives operators immediate feedback on their efforts to reduce loss.\u00a0<\/p>\n

LSZ systems have been designed from the ground up to offer flexible integration with existing mill systems from a simple Reel ID exchange to importing wrapline cull information.<\/p>\n

Measurably reduce dry end losses with LSZ's proven and cost effective solution.\u00a0 Typical payback on your investment is only 3 months.<\/p>\n

\"LeftonSpool-DS\"<\/a><\/p>\n

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Features & Benefits
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Feature<\/th>Benefit<\/th>\n<\/tr>\n<\/thead>\n
Reel Size Optimization<\/td>Loss reduction by precise calculation of required reel size. Seamlessly accounts for each grade's winding compression as well as off-spec, make-up and test paper losses. <\/td>\n<\/tr>\n
Turn-up Countdown Clock<\/td>Left-on-spool loss reduction by precise countdown to required reel size. Operator can perform other tasks until prompted by turn-up countdown alarms. Large display of turn-up countdown clock helps coordinate operator actions. <\/td>\n<\/tr>\n
Wound-in Caliper Profiles<\/td>Continuous monitoring of reel or roll structure for quality assurance. Reduces crepe wrinkles from reeling and shipping deformation of rolls. <\/td>\n<\/tr>\n
Set and Reel Make-up<\/td>Precise make-ups can be easily added to compensate for partial reels or sets.<\/td>\n<\/tr>\n
Length and Diameter based sets<\/td>Any mix of length or diameter targeted sets can be added to the planned pattern for the current reel.<\/td>\n<\/tr>\n
Accurate compensation for off-grade paper<\/td>Sets are floated above operator defined off-spec paper.
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\nAccurate target reel sizes are maintained, eliminating guesswork and minimizing slab loss.<\/td>\n<\/tr>\n
System alarms<\/td>Immediate indication of faulty sensors and oversized reels.
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\nSite specific corrective action with graphics enables E&I personnel to quickly rectify problems.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n

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Add-on Modules<\/span><\/h3>\n<\/div>\n<\/div><\/div><\/div>
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The LSZ Loss Reduction System is highly configured and can be customized to suite individual need.<\/p>\n\n\n\n\n\t\n\n\t\n\t\n\t\n\t\n\t\n\t\n\t
Add-on Module<\/th>Features<\/th>Benefits<\/th>\n<\/tr>\n<\/thead>\n
Reel-Roll Loss Tracking<\/td>Reels are tracked automatically using RFID tags or manually using bar code labels and a hand scanner.
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\nCurrent and history losses can be shown by date, crew, grade or machine.
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\nLive slab loss trends are displayed to the operator.
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\nLoss reports can be printed on demand or automatically e-mailed by schedule.
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\nCurrent inventory levels are shown.<\/td>		All reel to roll losses are recorded.
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\nOperators receive live feedback on their loss reduction efforts.
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\nPrevious shift performance is available for morning meetings.<\/td>\n<\/tr>\n
External countdown display<\/td>Reel mounted LCD or LED countdown clock displays.
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\nCan be optionally combined with flashing warning lights or horns.<\/td>		Provides a highly visible indication of the time remaining until turnup to operators outside of the dry end control booth.<\/td>\n<\/tr>\n
Run List<\/td>Runs of sets can be entered. System maintains an accurate count of sets built\/required.<\/td>Reduce the possibility of over or under building sets. <\/td>\n<\/tr>\n
Reel Usage Optimization<\/td>Advanced tools to allow winder operator to virtually splice small reels.<\/td>Optimize set splicing locations make the best use of partial and orphaned reels.<\/td>\n<\/tr>\n
Time Tracking<\/td>All time losses at the reel and (optionally) downstream processes can be recorded and reported.
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\nTimes are automatically assigned a basic cause code. Times exceeding predefined time allocations require an operator reason code to be entered.<\/td>		Time losses can be tracked by shift, mill day month to date or a user-defined time period.<\/td>\n<\/tr>\n
Automated turn-up<\/td>LSZ hardware can signal to external systems the precise moment of turn-up.<\/td>Improves turn-up accuracy by coupling LSZ's accurate turn-up clock to your automated turn-up sequencer.<\/td>\n<\/tr>\n
Remote count down clocks<\/td>Time remaining on the current reel\/run and grade can be viewed from anywhere in the mill.<\/td>Provides an accurate advance notice of grade changes for stock prep operators.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n

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More Information<\/span><\/h3>\n<\/div>\n<\/div><\/div><\/div>
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Contact LSZ<\/a> to enquire how we can help you achieve a sustainable improvement in your dry end production.<\/p>\n

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The LSZ Dry End Loss Reduction system is a highly configurable platform with optional add-on modules to customize and enhance functionality.With the basic system, operators to enter any combination of diameter and length based sets to start a precise countdown to turn-up clock.\u00a0 Exact compensation for off-grade paper is built in, with no sacrifice to […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"_links":{"self":[{"href":"https:\/\/lszpaper.com\/wp-json\/wp\/v2\/pages\/22"}],"collection":[{"href":"https:\/\/lszpaper.com\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/lszpaper.com\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/lszpaper.com\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/lszpaper.com\/wp-json\/wp\/v2\/comments?post=22"}],"version-history":[{"count":39,"href":"https:\/\/lszpaper.com\/wp-json\/wp\/v2\/pages\/22\/revisions"}],"predecessor-version":[{"id":400,"href":"https:\/\/lszpaper.com\/wp-json\/wp\/v2\/pages\/22\/revisions\/400"}],"wp:attachment":[{"href":"https:\/\/lszpaper.com\/wp-json\/wp\/v2\/media?parent=22"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}